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SOLUTION

Industrial Applications (Die Casting / High-Speed Press)

A New Standard for Process Management
Using Mold Data

Accurately collect data generated from die casting and high-speed press processes on a mold-by-mold basis.

01

Problem

• In die casting and high-speed press processes, it is difficult to accurately manage production volume and

   usage history for each mold.
• Most data relies on operator records, resulting in discrepancies between the actual production site and system daa."

02

Limitations of

Existing Methods

• Shot count is managed manually or collected only based on equipment.
• Data at the individual mold level is either omitted or not accurately reflected.

03

Solution

• Install the device directly on the mold to automatically collect production data.
• Shot count and usage history for each mold are recorded in real time.
• The built-in temperature sensor detects and records sudden temperature changes in real time.
• With a separate bracket installation, changes in the mold surface temperature can be monitored up to 200°C,

   making it highly effective for quality management.
• Touchless IoT sensing technology improves durability, enabling uninterrupted production management over long-term use.
• With IP67 certification for strong resistance to water and dust in environments with oil mist and dust,

   it supports automation of die casting production processes.
• High-speed operation at 350 SPM (0.17 seconds) is possible, and precise counting without errors ensures data reliability.

04

Expected Benefits

• The accuracy of process data is improved.
• Production management based on individual molds becomes possible, leading to improved quality and productivity.

Implementation Case

Before & After

Before

금형별 생산 데이터

확인 어려움

Equipment-Based Data Management

Manual Shot Count Recording

Difficult to Check Production

Data for Each Mold

Process Data Discrepancies

Mold Data-Based Process Management

After

Automatic Collection of

Mold-Based Data

Real-Time Shot Count Recording

Accurate Management of

Production History for Each Mold

Process Data Standardization

Implementation Case

Based on Applications at Global Manufacturing Companies

Mold Data-Based Process Management

Global manufacturing companies manage production data by mold rather than by process.

Global manufacturing companies manage production data based on mold-level data in die casting and high-speed press processes.
Previously, data was collected primarily based on equipment, but there were limitations in accurately identifying production volume and usage history for each mold.


ShotLine automatically records shot count and production data for each mold by collecting data directly from the mold itself.
This enables more accurate management of production data by process, and even when factory and partner environments differ,
data can be managed based on the same standards.
Mold-based process management is currently being expanded among global manufacturing companies.

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